Automated T-Bolts Inspection for Zero-Defect Manufacturing

Overview

T-head bolts are widely used in rail systems, construction, photovoltaic mounting structures, and automotive engineering. Their quality requirements are strict, especially in dimensions, perpendicularity, and thread accuracy.

Our T-Bolts Vision Inspection Machine is engineered to inspect various sizes of T-head bolts (up to 140 mm in length) at high speed. With AI-assisted visual algorithms, it detects dimensional deviations, head deformation, dents, thread defects, and alignment precision between the cross bar and vertical rod.

Engineered for flexibility and efficiency, this system excels in environments requiring small-batch, multi-specification production runs. Its standout feature is the lightning-fast 3-minute quick changeover, ensuring maximum uptime and adaptability. It guarantees that every T-bolt leaving your facility is certified against the strictest standards for geometry, integrity, and alignment.

Key Features

Designed for flexible production, the system allows complete tooling and program changeover in just 3 minutes, drastically reducing setup time for varying small batches.

Excellent versatility, capable of inspecting a wide range of T-bolt specifications with lengths up to 140 mm.

Features independent discharge ports that clearly separate acceptable parts from dimensional defects and surface/appearance flaws, enhancing downstream quality control and traceability.

State-of-the-art vision technology ensures highly accurate measurements: dimensional defects are reliably detected within ±0.09mm, and critical misalignment (verticality) within 3°.

Specifically detects critical threading defects such as overlap, incomplete rolling, and poor tooth profile, ensuring thread compatibility and strength.

Critical positional analysis ensures the shank is correctly centered and perpendicular to the crossbar, vital for proper installation and loading.