Overview

Square weld nuts are critical components in automotive manufacturing, requiring not only dimensional accuracy but also reliable welding quality. Unlike standard nuts, weld nuts demand thorough inspection of welding parameters to ensure performance and safety.

Openex custom-designed inspection machines integrate AI vision technology, high-resolution cameras, and precision measurement software to deliver 100% inline inspection. This ensures weld nuts meet the most demanding quality standards while reducing manual labor and error rates.

Specifications

• Machine Name: Optical Inspection Machine
• Inspection Objects: Square Weld Nuts
• Detectable Range: 360°
• Detection Speed: 300-400 pcs/min
• Detection Accuracy: ±0.01mm
• Inspection Capabilities: Dimensional Weld height and inner diameter, Weld area, weld spots, Surface dents, scratches, pressure marks, Thread count and consistency, Etc.
• Optional Configuration: Top View, Side View, Bottom View, Top View (According to The Inspection Items Increase or Decrease Camera Station)

Technology Highlights

• AI-driven defect detection for subtle or complex anomalies
• Non-contact optical inspection to protect delicate threads
• Real-time rejection of defective parts via pneumatic ejectors
• Data recording and traceability for each inspected component

Benefits of Using Openex Inspection

• 100% inspection coverage - no reliance on sampling
• Enhanced weld quality verification
• Improved brand reputation with defect-free parts
• Reduced labor cost and operator fatigue
• Easy integration into existing production lines