Automobile Fasteners Inspection Machine

Automobile Fasteners Inspection Machine

Overview

Automobile fasteners play a critical role in ensuring the safety, reliability, and performance of vehicles. Openex offers an advanced Automobile Fasteners Inspection Machine designed with custom 360° optical lenses and AI deep learning algorithms to address one of the toughest challenges in the industry — accurate detection of thread dents and scratches. With a production speed of 200–300 pcs/min, this system enables full inspection of every part, ensuring zero-defect automotive fasteners.

Key Features & Benefits

  • Inspection Objects: Automobile Fasteners
  • High-Speed Inspection: 200-300 pcs/min for full inline inspection of every fastener.
  • AI Deep Learning Algorithms: Solves complex thread dent/scratch detection challenges.
  • Custom 360° Lens: Comprehensive coverage for all angles of fasteners.
  • Dimensional Accuracy: Measures height, length, diameter, and hex geometry.
  • Defect Detection: Identifies dents, cracks, plating defects, deformation, and misalignment.
  • Traceability: Integrated data storage for quapty reporting and compliance.

Inspection Stations & Capabilities

  • Station 1 (Top View): Detects pressure surface dents and scratches.
  • Station 2 (Side View): Measures thread major/minor diameter, fastener height, and total length.
  • Station 3 (Bottom-Up View): Detects presence of four holes and cracks on the base outer circle.
  • Station 4 (360° View): Inspects thread dents and damage using custom optical lens.
  • Station 5 (Bottom-Up View): Measures hexagon across-flats and across-corners dimensions.
  • Station 6 (Top View): Detects mouth deformation and inner hole misalignment.
  • Station 7 (Bottom-Up View): Detects inner hexagon plating defects at the base.