Overview

The Openex Blind Rivet Inspection Machine is an intelligent, high-speed visual inspection system designed specifically for the automated quality control of blind rivets (pop rivets). It enables 100% inspection of each rivet, replacing traditional sampling methods with full automation and AI-powered precision.

Built with an industrial-grade camera system, precision optical setup, and deep learning algorithms, the machine ensures consistent detection of both dimensional deviations and surface defects.

Specifications

• Inspection Speed: Up to 300 pcs/min
• Inspection Type: Dimensional + Surface Defect Detection
• AI Algorithm: Deep learning defect detection for micro scratches and bending
• Lighting & Camera: High-resolution industrial cameras with multi-angle LED lighting
• Feeding Mechanism: Low-noise vibration bowl + isolation cover
• Output Sorting: Pneumatic ejectors (OK/NG separation)
• System Integration: Supports MES, PLC, and SCADA communication

Key Features

• High-Speed Performance: Up to 300 pieces per minute inspection speed, ensuring smooth integration into large-scale production lines.
• AI Vision Algorithm: Embedded deep learning system detects microscopic scratches and rod damage that are invisible to the human eye.
• Noise Reduction Design: Equipped with a soundproof feeding mechanism to reduce operational noise for a better working environment.
• Real-Time Data & Traceability: Inspection results are logged automatically for production quality tracking and defect trend analysis.
• Easy Integration: Modular design for quick setup and compatibility with MES/PLC systems.

Inspection Capabilities

• Length Measurement: Total length of the rivet
• Flange Geometry: Upper section height, lower section length, upper and lower diameters
• Flange Diameter: Detects dimensional deviations and shape irregularities
• Defect Detection: Detects bending of the rod, minor scratches, and micro impacts on slender shafts