Overview

This Four-Prong Nuts Inspection Machine is an intelligent AI-driven system designed for fast, accurate, and fully automated quality inspection of four-prong nuts. Capable of inspecting every piece at high speed, it replaces manual inspection and ensures zero-defect production for large-scale manufacturing.

How It Works

• Nuts are automatically fed via a precision vibratory bowl.
• The rotating inspection disk presents each nut to multiple industrial cameras.
• AI vision software analyzes dimensional and surface features in milliseconds.
• OK/NG parts are separated by pneumatic ejectors into respective bins.

This process ensures consistent, high-speed, non-contact inspection suitable for continuous production environments.

Specifications

• Inspection Objects: Four-prong Nuts
• Inspection Speed: 200-300 pcs/min
• Dimensional Measurement: Nut Height, Outer Diameter, Head Dimensions, Internal Thread Diameter
• Defect Detection: Missing Thread, Damaged Thread, Burrs in Inner Hole, Edge Chipping, Material Missing, Broken Chamfer, Bent or Deformed Claws

Each nut is automatically aligned, imaged, and analyzed by high-resolution cameras from multiple angles. The integrated AI vision algorithm accurately distinguishes good and defective products in real time.

Machine Features

1. High Speed up to 200-300 pcs/min
   Designed for industrial-scale production, this system delivers ultra-fast inspection performance while maintaining precision and stability.
2. Wide Compatibility
   Supports various four-prong nut models and lengths with quick product changeover. Perfect for multi-spec production lines.
3. User-Friendly Operation
   Simple interface, reliable operation, and minimal maintenance. Each machine can be custom-built to your production needs.
4. AI-Enhanced Accuracy
   Integrated deep-learning vision software identifies complex or subtle surface defects beyond conventional inspection methods.
5. Data Traceability & Reporting
   Every inspected part can be traced and recorded to ensure complete quality documentation.

Build better quality with Openex - your trusted partner in AI visual inspection.