Overview

The Openex Hexagonal Head Flange Bolts Inspection Machine is engineered for precision, speed, and reliability. Designed to meet the demanding quality control requirements of large-scale fastener production, this system performs comprehensive dimensional measurement and surface defect detection automatically — eliminating manual inspection and ensuring 100% product quality.

With advanced AI vision algorithms and high-resolution industrial cameras, the machine identifies minute dimensional variations and critical flaws such as flange bottom cracks, even at high production speeds.

Specifications

• Inspection Target: Hexagonal-head flange bolts
• Inspection Speed: Up to 300 pcs/min
• Dimensional Measurements: Flange diameter, head height, total height, thread outer diameter, pitch, angle, and thread length
• Defect Detection: Flange bottom cracks and surface defects
• Compatible Sizes: Supports multiple flange bolt types and dimensions
• Operation: Fully automatic, easy setup, stable and reliable operation
• Inspection Type: Non-contact optical and AI-based defect detection
• Sorting: Pneumatic ejectors for OK/NG classification

Key Features

• High-Speed Performance: Capable of inspecting up to 300 bolts per minute with consistent accuracy.
• AI-Powered Defect Recognition: Deep learning algorithms enable detection of subtle or complex flaws invisible to the human eye.
• Versatile Compatibility: Adjustable inspection modules support different models and sizes of hexagonal flange bolts.
• Intuitive Operation: User-friendly interface for quick setup, monitoring, and result visualization.
• Stable & Reliable: Proven industrial design for 24/7 operation in demanding factory environments.
• Non-Contact Inspection: Ensures no mechanical wear or damage to the bolts during measurement.

Benefits

• Full Quality Traceability
  Automatically records inspection data for every bolt to ensure complete traceability in quality management systems.
• Cost Efficiency
  Eliminates manual inspection, reduces human error, and enhances production efficiency with low false detection rates.
• Enhanced Productivity
  Integrated automation minimizes downtime, enabling continuous production and higher throughput.
• Consistent Accuracy
  Maintains stable performance across long production runs, ensuring uniform quality standards.