One-Way Bearings Inspection Machine
Overview
The Openex One-Way Bearings Inspection Machine is an advanced AI-driven vision inspection system specifically designed for automatic inspection of one-way bearings. It accurately detects broken claws and missing needle rollers — two of the most common and critical defects that affect performance and reliability.
Powered by high-speed cameras and AI-based deep learning algorithms, the system can inspect up to 200 pieces per minute with exceptional precision and repeatability. Its modular design and intuitive interface make it easy to integrate into existing production lines, ensuring real-time quality assurance and traceability.
Specifications
- Inspection Target: One-way bearings
- Inspection Items: Broken claw detection, missing needle detection
- Inspection Speed: Up to 200 pcs/min
- Inspection Type: AI visual inspection, non-contact, 360° coverage
- Camera System: High-speed industrial cameras with custom lighting
- Software: A.I. Vision Suite with deep learning defect recognition
- Operation Interface: Human-Machine Interface (HMI) with user-friendly control
- Adjustment: Quick mechanical setup and alignment
- Optional Add-ons: Data logging, automatic sorting, integration with MES systems
Key Features
- High-Speed Performance: Capable of inspecting up to 200 bearings per minute, ensuring fast throughput for mass production.
- AI-Powered Detection: Utilizes deep learning algorithms to identify complex defects beyond traditional image processing.
- User-Friendly Interface: Simple, intuitive HMI for operators with minimal training.
- Quick Setup: Easy mechanical and software adjustment for different bearing models.
- Reliable & Accurate: Consistent inspection quality with low false-positive/negative rates.
- Compact & Modular Design: Space-saving layout for easy integration into existing production lines.
Benefits
- 100% Quality Control — every single bearing inspected, not just samples.
- Reduced Manual Labor — eliminate visual fatigue and human error.
- Improved Traceability — integrate inspection data into your MES for quality records.
- Increased Efficiency — shorter inspection time, higher yield, less downtime.
- Flexible Customization — adaptable for different bearing sizes and models.
- Cost-Effective — rapid ROI through automation and defect reduction.