Pipe, Columns, Bushings & Casings Inspection Machine
Overview
The Pipe, Columns, Bushings & Casings Inspection Machine is an intelligent, high-speed, non-contact inspection solution designed for tubular and cylindrical components. It integrates multiple high-resolution industrial cameras, AI deep learning algorithms, and an internal endoscopic vision module to ensure all dimensions and surfaces — including inner walls — are precisely inspected.
This system allows manufacturers to move beyond manual inspection and sampling checks to achieve 100% automated inspection and traceable quality control. Whether you produce metal bushings, precision casings, or machined pipe columns, Openex’s system guarantees reliability, repeatability, and real-time defect detection in continuous production environments.
Specifications
- Inspection Speed: Up to 300 pcs/min
- Detection Mode: 360° Multi-Camera Vision + Endoscopic Lens
- Supported Part Types: Pipes, Columns, Bushings, Casings
- Part Compatibility: Up to 4 part types per system
- Defect Accuracy: Micro-defects down to 0.1 mm detectable
- Dimensional Measurements: Total Length, Flange Thickness, Step Thickness, Rod Diameter, Outer Diameter, Inner Diameter
- Defect Detection: Cracks & Flaws, Flange Upper/Lower Surface Defects, Chamfer Presence (both ends), Chamfer Overcut / Undercut, Thread Presence and Integrity, Inner Surface Defects (via Endoscopic Vision)
Key Features
1. High-Speed Detection
Process up to 300 components per minute, ensuring maximum throughput for mass production.
2. High Compatibility
One system supports four different part types, reducing setup time and cost.
3. AI Deep Learning Algorithms
Automatically identify complex and microscopic defects on top and bottom surfaces, threads, and edges — even under challenging lighting or reflection conditions.
4. Endoscopic Inner Wall Inspection
Specialized camera lens for internal surface defect detection, ensuring full 360° inspection coverage inside the component.
5. Modular and Expandable Design
Adaptable to new product types or integrated into existing production lines with ease.
6. Data Traceability & Reporting
Real-time image recording, defect classification, and production reporting for quality traceability.