Overview

The Piston Pins Inspection Machine is a fully automated, non-contact visual inspection system developed specifically for detecting dimensional and surface defects in automotive piston pins.

Equipped with AI-powered vision algorithms and multi-angle industrial cameras, the system can detect minute imperfections and deviations that traditional manual or sampling inspections often miss. It enables 100% inline inspection, providing real-time quality assurance, production data logging, and defect traceability.

Whether in high-volume automotive production or precision component manufacturing, this solution ensures consistent product quality and operational efficiency.

Specifications

• Inspection Object: Piston Pins
• Inspection Speed: Up to 150 pcs/min
• Measurement Accuracy: ±0.02 mm
• Detection Method: AI Vision + Multi-Camera System
• Dimensional Measurement: Outer Diameter (OD), Total Height, Hole Position Deviation.
• Defect Detection: Multiple Oil Holes / Extra Grooves, Reversed Drilling / Incorrect Hole Orientation, Missing Chamfer Return, Unfinished Grinding, Pitting or Surface Porosity, Scratches, Dents, or Impact Marks, Missing Material or Incomplete Machining

Key Features

1. AI-Enhanced Defect Recognition
Utilizing our proprietary AI deep learning vision software, the system can identify even micro-level flaws, such as minute scratches or chamfer irregularities, that conventional systems might overlook.

2. High-Speed Precision
Engineered for efficiency, it achieves up to 150 parts per minute, maintaining 0.02 mm measurement accuracy for continuous inline inspection without manual intervention.

3. Full Dimensional & Surface Analysis
Combines multiple vision stations and lighting configurations to deliver 360° inspection coverage — ensuring no defect goes undetected.

4. Self-Learning & Adaptable
AI algorithms adapt to new defect types and product variations, enabling flexible manufacturing and reduced setup time.

5. Easy Integration
Designed for seamless integration into automated production lines with data connectivity to factory systems for process optimization and traceability.

6. User-Friendly Interface
Touchscreen operation and intuitive setup interface reduce operator training time and simplify quality control management.