Overview

The Rod-Shaped Auto Parts Inspection Machine by Openex Automation is designed for non-contact, 360° inspection of cylindrical or shaft-type automotive components. It replaces manual measurement and visual checking with a fully automated, AI-driven process, ensuring every part meets strict dimensional and surface quality standards.

The system supports inline inspection, defect detection, and traceability, making it ideal for high-volume automotive production lines. Its modular design ensures easy adaptation for various part types, including shafts, pins, rods, and knurled components.

Specifications

• Inspection Object: Rod-shaped automotive parts, shafts, and cylindrical fasteners
• Inspection Speed: Up to 3000 pcs/hour
• Measurement Accuracy: ±0.01 mm (depending on part geometry)
• Dimensional Measurements: Shaft Diameter, Chamfer Distance, Knurl Inner & Outer Diameter, Coaxiality, Total Length & Straightness, Short Shaft Bending
• Defect Detection: Missing or Damaged Teeth, Protrusions, Blocked Holes, Round Hole Deformation, Surface Scratches, Burrs, and Dents, Incomplete or Damaged Threads, Surface Contamination or Stains
• Supported Materials: Metal, steel alloy, coated, and machined parts

Key Features

AI-Powered Defect Recognition
Equipped with advanced deep learning algorithms to detect tiny and complex surface defects that conventional vision systems may miss.

High-Speed Inspection
Optimized mechanical structure and vision algorithms enable inspection speeds of up to 3000 parts per hour, ensuring productivity without compromise.

Strong Compatibility
Supports multiple types and sizes of rod-shaped automotive parts through quick-change fixtures and flexible inspection recipes.

Easy Operation
User-friendly HMI design with simple parameter adjustment and automatic calibration for rapid setup and changeover.

Precision Optics and Cameras
Utilizes telecentric lenses and high-resolution color cameras to ensure distortion-free images and accurate dimensional analysis.

Comprehensive Data Traceability
Every inspection result is logged, enabling quality traceability and integration with MES/ERP systems.