Overview

In high-volume electronics manufacturing, the reliability of every single SMA diode is paramount. A microscopic flaw—a pinhole, a trace of exposed copper, or a slight bend in a pin—can lead to component failure, field failures, costly product recalls, and irreversible damage to your brand.

Our SMA Diode Inspection System is a fully automated, high-speed optical inspection solution designed for semiconductor manufacturers requiring stable, accurate, and repeatable quality control. Equipped with advanced AI vision, precision feeding mechanisms, and real-time defect classification, it effectively replaces manual inspection and ensures full-traceability production control.

It supports 4-side, 6-side, or 8-side high-speed inspection, customizable according to inspection requirements such as diode body dimensions, surface quality, plating consistency, pin quality, and mixed material detection.

Specifications

• Inspection Object: SMA Diode
• Max Speed: 1,400 pcs/min (customizable to 10,000 pcs/min)
• Inspection Views: 4 / 6 / 8 sides customizable
• Inspection Items:
  • Dimensions: Body length/width, pin length/width
  • Defects: Plating, copper exposure, scratches, stains, pinholes, pin damage, bending, tin slag, & more
• Feeding System: Precision aluminum alloy vibration bowl, low noise, non-jamming
• Accuracy: Micron-level dimensional and defect detection

Advanced Equipment Features

Our system is engineered for maximum speed, stability, and intelligence.

1. Blazing-Fast Inspection Speed
Our system’s optimized hardware and software can inspect up to 1,400 pieces per minute, ensuring full quality control without sacrificing throughput.

2. Stable, Jam-Free Feeding
Features a precision-machined aluminum alloy vibratory bowl. This custom feeder provides stable, low-noise, and consistent part feeding, completely eliminating jams, blockages, or mis-oriented parts.

3. User-Friendly & MES Ready
The system is controlled via an intuitive, easy-to-use UI. It is also fully MES-ready, allowing for seamless connection to your factory management system for real-time data tracking and traceability.

4. Intelligent Defect Classification
This is more than a simple rejector. Our system automatically sorts defective products by defect category. This provides invaluable, actionable data for failure analysis, helping your engineering team to pinpoint and correct upstream process issues, thereby improving overall yield.

5. Highly Flexible & Scalable Architecture
Your inspection needs are unique. Our platform is built for customization.

• Multi-Sided Inspection: Can be configured for 4-sided, 6-sided, or even 8-sided inspection for 100% coverage.
• Ultra-High-Speed: Our proprietary, in-house developed system can be precision-customized for speeds up to 10,000 pieces per minute.